怡香阁

簡要

Summary

本法寶由刨渣機、滾液液壓機、端切機三部分區域購成，此中，刨渣機是前輪生產加工中的共公法寶，用在撤除輪輞對接焊以后生的焊渣，所以可以獲得陡峭的焊道外觀。焊道滾液液壓機以便壓平并淬煉刨渣后的焊道，顛末滾壓后焊道和熔接接頭齊平。端切機用在切去焊道兩邊頭過多的對接焊姿料，沖切服務措施由油缸驅動安裝。This machine is composed of trimmer, planisher and end cutting unit, which of trimmer is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding to obtain flat welding seam surface. Planisher machine is used to flatten and strengthen the welded seam after welding slag planishing and trimming. End cutting machine is used for cutting the both ends of redundant welding materials of welding seam, cutting action drives by oil cylinder.

尺寸規格性能指標

Specification

參數描寫/Description Data

裝備型號	model number	BGQ-300-AH
額外輸出電壓	rated input voltage	AC380V，3Phsae
額外輸出頻次	rated input frequency	50Hz
額外輸出容量	rated input capacity	37KVA
工件厚度	Max. thickness of rim	5mm
工件寬度規模	width range of rim	220-320mm
工件直徑規模	diameter range of rim	φ280～φ450mm
刨渣夾緊力	maximum clamping force of trimmer	6Tons
刨渣力	maximum trimming force	6Tons
滾壓夾緊力	maximum clamping force of planisher	6Tons
滾壓滾壓力	maximum rolling force of planisher	6Tons
端切剪切力	maximum cutting force of end-cutting	18Tons
端切剪切油缸直徑	diameter of cutting oil cylinder of end-cutting	160mm
體系壓力	system pressure	12Mpa

刨渣公司的

Trimmer Unit

刨渣機是驅動輪加工頂用于撤除輪輞不銹鋼焊接之后生的焊渣，為了刷出平滑的管道焊接本身。什么是服務器思路居多動支配,由主機箱、油缸裝置體制中和電力工程設備體制中等組成部分.此中油缸裝置體制中和電力工程設備體制中與滾壓力機、端切機同用。Planning machine is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding so as to obtain flat welding seam surface. The machine is designed as automatically operation, it consists of host, hydraulic system and electric system, wherein hydraulic system and electric system are shared with rolling press machine and end cutting machine.

床身/Lathe Bed

機箱架為C-型平臺，液壓油泵安裝驅動夾持器在焊口的兩邊壓緊。Host frame is C-type mechanism. The hydraulic driven clamp holder clamps two sides of welding seam.

夾緊機構/Clamping Mechanism

軸類零件由液壓系統夾緊公司夾緊堅固，該公司裝居于導軌上邊, 為取締軸類零件在刨渣時徑向松脫、在夾關緊口邊配有止動塊。Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.夾緊單位分深淺兩個，下面耐用在機架床身，上不規則為的活動不規則，由油缸驅動器。The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.

刨渣機構/ Trimming Mechanism

高底刨渣刀裝放在不銹鋼鋼板網滑馬路上，此滑架由軟化應對的導軌撐持在夾持器中部來返正常的工作，每條個車刀刀片的激光切割面按基本資料板厚清理添加。Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.刨渣鎢鋼刀的切開面和夾持器容忍這套服務器部門相接，以保障措施其絲毫主導地位，這樣不在那種體積尺寸的素材，服務器將不同兩遍場景人物風格的設定在，可主動地順應時代切開優越性體積尺寸的素材。Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.滑馬路上配有幾組銑刀，下夾持器為穩定式，另外也當作下降架導軌。好壞銑刀活動方案由油缸缸控制。Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.

夾緊機構/Clamping Mechanism

鑄件由油缸夾緊組織 夾緊穩定，該組織 裝居于導軌左下方, 為不讓鑄件在刨渣時支承裂開、在夾關著口邊裝配有止動塊。Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.夾緊部門分高下多臺，下部分經久耐用在機架床身，上部分區域為活躍部分區域，由油缸驅動安裝。The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.

刨渣機構/ Trimming Mechanism

高低刨渣刀裝置于鋼制滑架上，此滑架由軟化處置的導軌撐持在夾持器中間往返運轉，每一個刀片的切割面按照資料厚度手動設定。

Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.

刨渣刀具的切割面和夾持器接納一套機器機構相連，以保障其絕對地位，如許不管何種厚度的資料，機器將不用每次設定，可主動順應切割差別厚度的資料。

Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.

滑架上裝有三組刀具，下夾持器為牢固式，同時也作為下滑架導軌。高低刀具活動由液壓缸驅動。

Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.

滾壓標準

Planisher Unit

滾壓焊口機什么的工具壓平并增強刨渣后的焊口，顛末滾壓后焊口和原材質分散對齊。滾壓焊口機的核心安全裝置為：床身、可移動的C形架構圖、夾緊設備、滾軸及夜壓件。C形架構圖，裝用夜壓驅程什么的工具滾壓不變，避免后期使用時出現晃動影響體驗效果于夾緊設備的制作的滾軸。The planishing machine is use to flatten and strengthen the trimmed welding-seam, the planisher's main parts includes machine, movable C-type frame, clamping device, rollers and hydraulic parts. C-type frame equipped with hydraulic drive system for rolling roller that fixed on the clamping mechanism.

C形框架/ C-type Frame

C形框架牢固于可沿導軌活動的支架上，油缸驅動，支架經由過程每邊四個滾柱軸承滑動，C框架的首要功效是禁止滾壓力的偏移及由此致使的滾壓尺寸的偏移。

C-type frame fixed on the holder that can move along with the guide rail, it will be driven by oil cylinder. Holder can slide through roller bearing that set four (4) roller bearings each side. C-type frame's main function is to prevent rolling pressure skewing and the resulting rolling press size deviation.

 端切部門

 End Cutting Unit

床身/ Lathe Bed

C結構結構撐持這一切基本零配件還用于控制和研究生調濟。油缸經久耐用在結構結構上端從而驅動器夾緊和沖切部門，可依照制品高度研究生調濟的手輪緩解部門裝于結構結構底部。C-type frame supports all major components and it is convenient for operation and adjustment.Oil cylinder fixed on the top of the C-type frame which is used to drive the clamping and cutting mechanism, and it can be adjusted according to the width of rim band, the hand wheel adjusting mechanism mounted on the tail of frame.

沖切機構/Cutting Mechanism

沖切貸款機構沿途進程切邊裱坑除焊接縫兩端頭。直流電油缸（旅程60mm）安裝驅動上模，低高模間導柱基層性導套連接，上模牢靠于上模座，下模為下模座的五局部。前部屬具（上、下）牢靠于低高模座，尾部屬具裝于可動滑座上（隨同制品：寬度修護）。Cutting mechanism cuts the both end of welding slag by cutting tool. The upper tool drives by high-pressure oil cylinder that stroke is 60 mm, upper tool (cutter) and lower tool (cutter) connects together by the linear guide pillar and guide sleeve. The front of the cutting tool (upper and lower) fixed on the upper and lower tool base, the back of the cutting tools installed on the movable slide base which can be adjusted according to workpiece width.切邊高速鋼鋸片由東西碳鋼作，每對高速鋼鋸片分別為凸、凹造型以緩慢的滿足相關資料切邊。大小高速鋼鋸片細縫應給料厚的8-10%，這樣本事觸達0.2mm的制約電腦整機大小，細縫予以在高速鋼鋸片條理終了技術落后行查抄！Cutting tools (cutter) made by tool steel, each pair cutter includes convex and concave shape tool, complete material cutting quickly. The clearance of upper and lower cutting tool should be 8-10% of the material thickness, for achieving the standard workpiece size at 0.2 mm.

NOTE: The clearance should be checked after cutting tool adjusting finished!

手輪調理機構/ Hand wheel Adjuster

手輪緩解結構經過階段緩解滑座的地位以迎合整個機器橫向的變更登記，含蓋電磁閥、尾座舉例說明上的切邊數控刀片，滑座還可以經過階段架構后面的手輪而層度挪動。Hand wheel adjuster can adjust the sliding seat position to adapt the width change of work pieces, including air cylinder, the tailstock and cutting tools, sliding seat can move horizontally by the hand wheel at the back of frame.

冷卻水院校 

 Cooling Unit

氣壓表驅動包，桿杠布置圖。高矮放涼銅帶內通天道輪回放涼水。The cooling unit is driven by the air pressure and designed as lever structure. Inside upper and lower cooling cooper band has cooling water circulation.